Mechanical Engineering

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    Parallelized structural topology optimization and CFD coupling for design of aircraft wing structures
    (Computers & Fluids, 2011-05-15) OKTAY, Erdal; AKAY, Hasan U.; MERTTOPCUOĞLU, O.
    A set of structural optimization tools are presented for topology optimization of aircraft wing structures coupled with Computational Fluid Dynamics (CFD) analyses. The topology optimization tool used for design is the material distribution technique. Because reducing the weight requires numerous calcula tions, the CFD and structural optimization codes are parallelized and coupled via a code/mesh coupling scheme. In this study, the algorithms used and the results obtained are presented for topology design of a wing cross-section under a given critical aerodynamic loading and two different spar positions to deter mine the optimum rib topology.
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    Three-dimensional structural topology optimization of aerial vehicles under aerodynamic loads
    (Computers & Fluids, 2013-11-28) OKTAY, Erdal; AKAY, Hasan U.; ŞEHİTOĞLU, Onur T.
    A previously developed density distribution-based structural topology optimization algorithm coupled with a Computational Fluid Dynamics (CFD) solver for aerodynamic force predictions is extended to solve large-scale problems to reveal inner structural details of a wing wholly rather than some specific regions. Resorting to an iterative conjugate gradient algorithm for the solution of the structural equilibrium equations needed at each step of the topology optimizations allowed the solution of larger size problems, which could not be handled previously with a direct equation solver. Both the topology optimization and CFD codes are parallelized to obtain faster solutions. Because of the complexity of the computed aerody namic loads, a case study involving optimization of the inner structure of the wing of an unmanned aerial vehicle (UAV) led to topologies, which could not be obtained by intuition alone. Post-processing features specifically tailored for visualizing computed topologies proved to be good design tools in the hands of designers for identifying complex structural components.
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    Flows around moving bodies using a dynamic unstructured overset-grid method
    (International Journal of Computational Fluid Dynamics, 2010-07-08) LIU, Jingxin; AKAY, Hasan U.; ECER, Akın; PAYLI, Reşat U.
    In this article, a computational fluid dynamics algorithm is presented for simulations of complex unsteady flows around rigid moving bodies using an unstructured overset-grid method. For this purpose, a highly automated, three-dimensional, tetrahedral, unstructured overset-grid method is developed with one-cell-width overlapping zone in order to model the arbitrary geometries for steady and unsteady flow simulations. A method has been described to obtain the inter-grid boundaries of the one-cell-wide overlapping zone shared by a background grid and a minor grid. In the overset-grid methodology, vector intersection algorithm and bounding box techniques have been utilised. The mesh refinement and overset-scheme conservation studies proved the accuracy and efficiency of the method developed here. The applications of the developed algorithms were also performed through simulations that included complex internal flows around a flow-control butterfly valve as well as flows in an internal combustion engine with a moving piston. Lastly, validations with experimental data were conducted for both steady and unsteady flows around rigid bodies with relative motions.